[00]Inside the plant
Trash bags factory: how the MIRPACK plant works
From polyethylene granules to boxed rolls on pallets, every stage of trash bag production runs on one 3-hectare site in Zhukov, Kaluga Region, around the clock.
- 01film thickness from our extruders
- 7–120µm
- 02of batches pass the laboratory
- 100%
- 03production schedule
- 24/7
One site, the full cycle
The MIRPACK plant extrudes its own film, converts it into trash bags on bag-making lines, stores finished goods and ships them with its own trucks. All of this happens at 56 Sovetskaya St., Zhukov, on a site of more than 3 hectares. Production runs 24/7, without weekends or holidays, with an output of more than 1,000 t a month.
Film and film tube are made only for our own bags. Because extrusion is in-house, the plant controls film thickness, composition and color of every batch.
Eight stages of trash bag production
Granule intake, hopper loading, extrusion, cooling of the film tube, winding and cutting, quality control, storage and dispatch.
- 01
Raw materials
LDPE and HDPE granule and additives arrive at the raw materials store.
- 02
Hopper loading
Dosing by recipe: the technologist sets the composition and color of every batch.
- 03
Extrusion
The melt is blown into a film tube from 7 to 120 µm thick.
- 04
Cooling
The tube cools and stabilises; this is where the strength of the bag is set.
- 05
Winding and cutting
Bag-making lines seal the bottom, perforate the film and wind the rolls.
- 06
Quality control
Every batch is checked, then packed into boxes and onto pallets.
- 07
Warehouse
More than 400 t of finished goods; popular items are always in stock.
- 08
Dispatch
Our own trucks of 1.5 to 10 t, or a transport company of your choice.
Daily output by product line
| Product line | Output per day |
|---|---|
| LDPE flat packs (construction and industrial waste) | 160,000 bags |
| LDPE rolls (household and professional) | 30,000 rolls |
| HDPE rolls, 7–40 µm | 6,000 boxes |
| HDPE tie-top bags | 180 boxes |
| LDPE tie-top bags | 300 boxes |
Raw materials and equipment
The plant runs on LDPE and HDPE granules and additives from major Russian and international petrochemical producers. A technologist sets the composition and color of each batch, and the hoppers dose the granules to the formulation. The plant keeps developing its own film formulations.
Extrusion and bag-making lines are imported from Germany, Spain, Taiwan and Türkiye. The extruders produce single-layer film and two-layer AB film, which combines two layers of different composition in one tube for strength at a lower thickness.
What the laboratory checks
The plant's own laboratory measures thickness, tensile strength and load capacity of every batch.
Film thickness
Measured against the item specification.
Tensile strength
How much pull the film takes before it breaks.
Load capacity
How much weight a finished bag holds.
Every batch passes the plant laboratory and quality control before it reaches the warehouse. The plant develops its own film recipes.
Warehouse and dispatch
Finished goods go to a new class B rack warehouse holding more than 400 t, so popular items are always in stock and a large order does not wait for production. Ready orders can be kept in safe custody until dispatch.
Our own trucks carry 1.5 to 10 t, up to 16 pallets per truck. Wholesale buyers' trucks can park on the site under 24-hour security while loading.
Questions about the factory
Do you make the film yourselves?
Yes. The plant extrudes film from 7 to 120 µm, but only for its own bags; film is not sold separately.
How much does the factory produce?
More than 1,000 t of products a month, with production running 24/7.
Can we collect goods at the factory?
Yes, at 56 Sovetskaya St., Zhukov, about 100 km from Moscow, Monday to Friday 9:00–18:00, lunch 12:00–13:00, by prior call.
How fast do you ship from stock?
Within 1–5 working days after 100 % payment, if the items are in stock.
Can we test your bags before ordering?
Yes. We send up to 10 sample items free of charge.
[RFQ]Request for quotation
Tell us the bag, the volume and the delivery point
We reply within one working day with prices, stock and shipping options from the plant in Zhukov.